Hello All,
I want to see if I can offer some clarification around "Bakelite" and how parts, like grips, are manufactured. I have a bit of experience in this area and will try to keep things basic, as I have been cringing with some of the comments I read...humor me please:
"Bakelite" was invented over 100 years ago and over time the name was applied to various forms of the "material" which is typically referred to as "resin" (don't necessarily think "liquid.") For our reference, it is actually in a powder form. Using the word "resin" often causes some confusion, because people tend to think of modern epoxies, coatings, etc. as "liquid resins." In reference to hand or long-gun grips, "Bakelite" typically refers to a "filled" (cellulose, wood flour, talc, etc.) form of the (powder) resin that under heat and pressure undergoes a
chemical reaction to form a
thermoset plastic. (I really should be saying "thermoset polymer" here, but "plastic" is acceptable, and I will continue to use it). The key point is that Bakelite is a plastic. It is in a category known as thermosets. That is, once they are formed (after having undergone a
chemical reaction) they cannot be reformed. This is why people advise to use the "pin test" where you heat a pin and try to push it into the subject part. Thermosets are impervious, (most) thermoplastics are not. Thermosets have some great
positive properties: dimensional stability, large part molding, heat and chemical resistance, electrical resistance, cost, available in colors, and
limitations: brittle, transparency, intricate/complex designs, lack of consistency, recyclability.
Manufacturing with Thermosets: Our subject, grips, would be manufactured through a compression/injection molding process. A (likely) multi-cavity (enclosed) mold is created into which either 1.) the raw bakelite powder could be measured and manually dumped into each cavity (compression molding) or, 2.) given this is a high-volume need, calling for an automated process - the material would be delivered to the mold via an automated "injection" molding machine. I deliberately state these two methods to demonstrate why some people might think that "
you pour a liquid resin into an open mold and it just hardens to the shape of the cavity" - No. This is not how it is done in this case of
authentic grips. I dislike having to use the word "injection" in this description because most people automatically think of "high speed squirting of melted plastic" into a mold. With thermoset injection molding, the thermoset resin (powder) is heated and mixed with a "screw inside of a barrel" injection molding machine and injected into the mold, but, the key difference between this and the next discussion around thermoplastic injection molding, is that it is only heated enough to cause the resin to start to clump together to the consistency of a gooey cookie dough mix so that it can be more easily delivered to the mold. The real curing of the thermoset resin takes place in the mold under much higher heat and pressure, which activates the catalyst. The mold opens and the parts are ejected out of the mold quite hot to the touch, but cured and "set," permanently, then is finished to final appearance. You can easily see the evidence of at least two ejection pins on the reverse of the grips in the previous pictures.
Thermoplastics: I am not going to go in-depth here. These are the "plastics" modern society is familiar with today. They are all around us, there are many, many types of thermoplastics, each suited for specific applications/cost use cases. The biggest difference between thermosets and thermoplastics is that
thermoplastics can melt after curing,
thermosets cannot. Thus, most thermoplastics are recyclable, and, politics aside, they are generally cheaper to produce and are more environmentally "acceptable" than thermosets. As alluded to above, the process of making final parts is similar, in that there is a mold with cavity(-ies) representing the "negative" of the final part(s), and under high temperature and pressure, thermoplastics are melted in an injection molding machine and the resulting "melt" or liquified plastic is shot into the mold, where it cools to form the final part, which is then ejected from the mold for finishing.
The key difference between the two injection molding processes are:
- Thermoset - lower temperature and pressure injection process, high temperature and pressure molding.
- Thermoplastic - high temperature and pressure injection process (creating a "melt" or liquid), lower temperature molding.
The question was raised about "testing" the plastics to determine authenticity. I wish there was an easy, cheap and convenient way to do chemical analyses, as we'd put a lot of counterfeiters out of business in a variety of hobbies. Even the "pin test" can be fooled with modern thermoplastics. Until then, our best weapon is to use these type of forums and share examples, ideas and discussions...
Hope this provides some insight.
Regards,
KK